3D Printing Service for Lymington
Rapid Prototyping and Custom 3D Printing Solutions
🛠️ Case Study:
Lymington – Marine Sensor Bracket Rebuilt in PETG for Seaside Longevity
Location: Lymington, Hampshire
Client: Local marine engineer servicing yacht hardware
Service Provided: CAD Design, Reverse Engineering, UV-Stable PETG Printing
Delivery: Royal Mail Tracked 24®
Turnaround: 72 hours
🌊 The Problem – Cracked Sensor Mount, Seawater Exposure
A marine technician down in Lymington got in touch with us. He was servicing a 36-foot cruiser moored in the marina, and during inspection, he found the sensor bracket for a bilge monitor had snapped at its base.
It was a small bracket—about 70mm long—mounted to a bulkhead and supporting a salinity sensor. But once it failed, the sensor swung loose and water readings became erratic. That meant the bilge pumps weren’t kicking in correctly. A small problem, but a big risk.
The original bracket was a moulded piece of plastic. Couldn’t be sourced. No serial number. No part diagram. All they had was the broken bit and a few reference photos from installation.
They asked: “Can you make this in something that’ll survive in a damp marine locker?”
Yes. Absolutely.
🧠 What We Did – From Bits to Blueprint
The broken part arrived in two pieces by post. Within a few hours we’d scanned the geometry and re‑built it in CAD.
We made it better:
Added a slightly thicker base for structural integrity
Included a slight offset to relieve torque from the sensor’s weight
Created a rounded cable notch to avoid insulation damage
UV-drain slot to let condensation escape
The final model was sent to the engineer that same evening. He replied: “Stronger than what we started with. Let’s go.”
🌤️ Right Plastic for Salt, Sun & Spray
Lymington is a harsh test bed for materials. Salt air, UV, and vibration mean cheap prints don’t last.
PLA? No chance.
ABS? Better, but still brittle over time near the sea.
We chose PETG, reinforced with carbon for even more strength and temperature resistance.
PETG is:
Excellent in damp or wet conditions
Flexible enough to absorb marine vibration
Strong under load
UV-resistant and non‑corrosive
We printed at 100% infill, fully solid, and post‑processed with a light UV coating. Result? Smooth, strong, and fit for life on the water.
📦 From Print to Port
We shipped the bracket by Royal Mail Tracked 24®. It landed in Lymington just 24 hours later.
The client fitted it during a routine maintenance check. No adjustments needed. He messaged us:
“Looks like it came from the factory—but stronger.”
⚓ Why It Works for Marine Techs in Lymington
In coastal areas like Lymington, small fittings take a beating. UV, salt, spray, vibration—you name it. Off-the-shelf parts often aren’t up to scratch.
We offer a better option:
You send us the broken one
We scan it and redesign it
We print it stronger
We ship it anywhere in the UK next day
You get your part—and peace of mind that it’ll hold up.
1. What are the key properties of ABS filament?
ABS (Acrylonitrile Butadiene Styrene) is renowned for its strength and durability. It melts at approximately 220–250°C and requires a print bed temperature of 80–110°C to ensure proper adhesion. With a tensile strength of around 40–50 MPa, ABS is ideal for parts subjected to mechanical stress.
2. How does PLA filament perform in 3D printing?
PLA (Polylactic Acid) is favored for its ease of use and biodegradability. It has a melting temperature between 180–220°C and a recommended bed temperature of 50–60°C.
PLA offers a tensile strength of 50–60 MPa, making it suitable for prototypes and decorative items
3. What distinguishes PETG from other filaments?
PETG (Polyethylene Terephthalate Glycol) combines the ease of PLA with the strength of ABS. It melts at 220–250°C and adheres well to beds heated to 70–90°C.
PETG is known for its impact resistance and clarity, making it suitable for functional parts and containers.
4. Why choose Nylon filament for 3D printing?
Nylon is celebrated for its flexibility and toughness. It requires a melting temperature of 240–260°C and a bed temperature of 60–80°C.
With a tensile strength of 50–70 MPa, Nylon is ideal for mechanical parts and tools.
5. What are the benefits of Nylon infused with Carbon Fiber?
Nylon + Carbon Fiber offers enhanced rigidity and strength. It melts at 240–260°C and benefits from a bed temperature of 60–80°C.
This composite boasts a tensile strength of 80–100 MPa and a flexural strength of 120–150 MPa, making it perfect for high-stress applications
6. How does TPU filament stand out?
TPU (Thermoplastic Polyurethane) is known for its flexibility and elasticity. It melts at 220–240°C and adheres well to beds heated to 50–60°C.
With a tensile strength of 20–25 MPa,
TPU is ideal for parts requiring flexibility, like gaskets and wearable items.
7. What are the characteristics of Polycarbonate filament?
Polycarbonate (PC) is prized for its strength and heat resistance. It melts at 250–300°C and requires a bed temperature of 80–110°C.
PC is suitable for high-impact applications and parts exposed to elevated temperatures
8. Why use Castable Resin in 3D printing?
Castable Resin is designed for high-detail casting applications. It transitions to gas at high temperatures, leaving minimal ash residue.
With a tensile strength of 32 MPa, it's ideal for jewelry and dental molds.
Testimonials
" Very helpful guys, patient too. Had a cool design to print a custom backplate for my Legion Go handheld device, and these guys stepped up and delivered!
Great communication and prompt delivery once the print was successful.
Of course the backplate fits perfectly, even clicks into place. Printed using PETG CF at a very competitive price.
I Highly recommend them! "
" I needed some very small plastic shelf support brackets, that were no longer provided by the manufacturer of my old SieMatic kitchen units.
Mitchell and Son Design were approached and produced a 3D model and then 3D printed the brackets very quickly, and to an excellent standard.
I highly recommend their service and expertise. "
" Posting on behalf of my father. He had four dust caps made for some Girling brake cylinders for a 1950s Riley 2.5ltr. They were perfect, spot on. Definitely recommended."
" A very nicely made part and these guys are easy to deal with, planning the next job right now."
Where to start and how?
Experience the convenience of our 'Instant Online Quote' system for your 3D printing and modeling needs. Whether you're located in the United Kingdom, the United States, or Europe, Mitchell and Son's 3D Printing Services is your ideal choice. With a variety of materials to choose from, our system swiftly provides you with an estimate, saving you time and hassle.
Say goodbye to the complexities of finding the right 3D printing solution and focus on your project. Contact us today, and enjoy excellent customer service during our business hours from 8 am to 5 pm, Monday to Saturday. Explore unique materials like Resin, Metal, Full Color, and various plastics for your 3D printing projects.
Dwight Anton Mitchell
Sales and Operations Director
Dwight is our Sales and Operations Director, he brings a wealth of expertise to our team. With two decades of corporate sector experience in production support roles and a background as a trained motor mechanic, he has a proven track record of excellence. His career has included positions at renowned companies such as Eaton Aero Space, Wartsila, and Vertu.
Within our organization, Dwight has played a pivotal role in driving our most dynamic and impactful campaigns. His contributions have consistently led to revenue growth, acquisition of new clients, and the establishment of our clients as industry leaders.
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3D Printing Service for Lymington
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