3D Printing Service for Fareham
Rapid Prototyping and Custom 3D Printing Solutions
🛠️ Case Study:
Fareham – Emergency Control Box Latch for an Automation Cell
Location: Fareham, Hampshire
Client: Automation and controls service contractor
Service Provided: CAD Design from Broken Sample, Functional PETG Print
Delivery: Royal Mail Tracked 24®
Turnaround: 2 working days
🚨 The Problem – Control Panel Wouldn’t Stay Shut
We got contacted by a contractor in Fareham who maintains a small automated pick-and-place cell. The main control box door wouldn’t latch. The latch was a tiny moulded part — basically a springy clip that keeps the door shut so operators can’t accidentally touch live terminals.
It had snapped at the hinge. The rest of the system was fine, but without that latch, they couldn’t legally have the line running.
They showed us the quote they got from the line’s original manufacturer. The OEM said the latch didn’t come on its own anymore; they’d have to buy a full new panel door assembly plus shipping. Cost? Ridiculous. Lead time? Ridiculous.
They posted us the failed latch and said:
“Can you give us just this bit so we don’t have to bin the whole door?”
That’s exactly the kind of job we love.
🧠 The Process – Precision Clip Geometry
This wasn’t a big heavy part. It was delicate. Springy. Geometrically fussy.
We scanned it, recreated it in CAD, then added material where it had failed — right around the live hinge point. We also softened one inner corner to reduce stress when the clip flexes.
We sent rendered screenshots of the design for approval. They signed off in minutes.
⚙️ Material – It Needs Controlled Flex
This wasn’t a brute-force, take-a-hit part. It needed to flex and return. So this wasn’t about “as strong as possible.” It was about the right balance.
We printed it in PETG, not PLA. PLA can snap under repeated bending. PETG gives controlled flex, and keeps shape over time. We printed it solid (100% infill on the hinge areas) and post-finished any edges that contact the door so it would slide smoothly and not chew up the housing.
📦 The Result – Line Cleared to Run
The finished latch shipped on Royal Mail Tracked 24® and was back in their hands next morning. It clicked in without trimming. Door closed. Interlock satisfied. Cell cleared to run.
Cost? Under £60.
Time lost? Basically none.
🔧 Why This Matters in Fareham
Fareham’s full of specialist and contract manufacturers. They run lean, they run smart, and they keep older systems alive because those systems still earn. For buyers and maintenance teams, the pain point is always the same: “We just need this one piece.”
That’s what we do. We make that one piece.
1. What are the key properties of ABS filament?
ABS (Acrylonitrile Butadiene Styrene) is renowned for its strength and durability. It melts at approximately 220–250°C and requires a print bed temperature of 80–110°C to ensure proper adhesion. With a tensile strength of around 40–50 MPa, ABS is ideal for parts subjected to mechanical stress.
2. How does PLA filament perform in 3D printing?
PLA (Polylactic Acid) is favored for its ease of use and biodegradability. It has a melting temperature between 180–220°C and a recommended bed temperature of 50–60°C.
PLA offers a tensile strength of 50–60 MPa, making it suitable for prototypes and decorative items
3. What distinguishes PETG from other filaments?
PETG (Polyethylene Terephthalate Glycol) combines the ease of PLA with the strength of ABS. It melts at 220–250°C and adheres well to beds heated to 70–90°C.
PETG is known for its impact resistance and clarity, making it suitable for functional parts and containers.
4. Why choose Nylon filament for 3D printing?
Nylon is celebrated for its flexibility and toughness. It requires a melting temperature of 240–260°C and a bed temperature of 60–80°C.
With a tensile strength of 50–70 MPa, Nylon is ideal for mechanical parts and tools.
5. What are the benefits of Nylon infused with Carbon Fiber?
Nylon + Carbon Fiber offers enhanced rigidity and strength. It melts at 240–260°C and benefits from a bed temperature of 60–80°C.
This composite boasts a tensile strength of 80–100 MPa and a flexural strength of 120–150 MPa, making it perfect for high-stress applications
6. How does TPU filament stand out?
TPU (Thermoplastic Polyurethane) is known for its flexibility and elasticity. It melts at 220–240°C and adheres well to beds heated to 50–60°C.
With a tensile strength of 20–25 MPa,
TPU is ideal for parts requiring flexibility, like gaskets and wearable items.
7. What are the characteristics of Polycarbonate filament?
Polycarbonate (PC) is prized for its strength and heat resistance. It melts at 250–300°C and requires a bed temperature of 80–110°C.
PC is suitable for high-impact applications and parts exposed to elevated temperatures
8. Why use Castable Resin in 3D printing?
Castable Resin is designed for high-detail casting applications. It transitions to gas at high temperatures, leaving minimal ash residue.
With a tensile strength of 32 MPa, it's ideal for jewelry and dental molds.
Testimonials
" Very helpful guys, patient too. Had a cool design to print a custom backplate for my Legion Go handheld device, and these guys stepped up and delivered!
Great communication and prompt delivery once the print was successful.
Of course the backplate fits perfectly, even clicks into place. Printed using PETG CF at a very competitive price.
I Highly recommend them! "
" I needed some very small plastic shelf support brackets, that were no longer provided by the manufacturer of my old SieMatic kitchen units.
Mitchell and Son Design were approached and produced a 3D model and then 3D printed the brackets very quickly, and to an excellent standard.
I highly recommend their service and expertise. "
" Posting on behalf of my father. He had four dust caps made for some Girling brake cylinders for a 1950s Riley 2.5ltr. They were perfect, spot on. Definitely recommended."
" A very nicely made part and these guys are easy to deal with, planning the next job right now."
Where to start and how?
Experience the convenience of our 'Instant Online Quote' system for your 3D printing and modeling needs. Whether you're located in the United Kingdom, the United States, or Europe, Mitchell and Son's 3D Printing Services is your ideal choice. With a variety of materials to choose from, our system swiftly provides you with an estimate, saving you time and hassle.
Say goodbye to the complexities of finding the right 3D printing solution and focus on your project. Contact us today, and enjoy excellent customer service during our business hours from 8 am to 5 pm, Monday to Saturday. Explore unique materials like Resin, Metal, Full Color, and various plastics for your 3D printing projects.
Dwight Anton Mitchell
Sales and Operations Director
Dwight is our Sales and Operations Director, he brings a wealth of expertise to our team. With two decades of corporate sector experience in production support roles and a background as a trained motor mechanic, he has a proven track record of excellence. His career has included positions at renowned companies such as Eaton Aero Space, Wartsila, and Vertu.
Within our organization, Dwight has played a pivotal role in driving our most dynamic and impactful campaigns. His contributions have consistently led to revenue growth, acquisition of new clients, and the establishment of our clients as industry leaders.
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3D Printing Service for Fareham
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