3D Printing Service for Farnborough
Rapid Prototyping and Custom 3D Printing Solutions
🛠️ Case Study:
Farnborough – Replacing a UAV Test Rig Clip for an R&D Team
Location: Farnborough, Hampshire
Client: Small aerospace R&D team validating UAV components
Service Provided: CAD Reconstruction from Damaged Sample, PETG Print with High Infill
Delivery: Royal Mail Tracked 24®
Turnaround: 3 days
✈️ The Problem – Test Rig Down Over One Clip
A Farnborough R&D group (lightweight UAV and sensor platforms) had a custom test rig used for vibration testing. One of the sensor retention clips fractured. That clip held a telemetry module in a repeatable position for data logging.
Without that clip, the test data was worthless. And without clean data, they couldn’t sign off that subsystem.
This wasn’t just “we need it to fit.” It was “we need it to hold the sensor in the same exact place every single run.”
They sent us the cracked clip and the mating surface measurements.
🧠 The Process – Precision and Repeatability
We modelled the clip in CAD, then added structural ribs and slightly changed the snap-fit angle to reduce stress on install. We also added a cable relief so they wouldn’t pinch the wiring.
The customer reviewed the design and said, “Yes. Do not change the mounting face.”
We didn’t.
⚙️ Material – PETG Over PLA, Every Time
PLA would probably hold for one test and then shatter. We needed controlled grip, vibration resistance, and dimensional stability. PETG gave us all of that.
We printed it solid, 100% infill, and then did a very light sand on the interface surfaces so they’d get a smooth snap-fit without tearing insulation.
📦 Result – Test Rig Signed Off
Royal Mail Tracked 24® got it to them the next morning. They clipped it in, secured the module, and ran their vibration test with no movement.
Their message back to us:
“You’ve just saved us delaying a trial window we’ve already booked test time for.”
That’s huge in R&D terms.
🛫 Why Farnborough Engineers Call Us
Farnborough is aerospace country. Testing matters. Repeatability matters. Half the time, the thing that stops progress isn’t a failed motor or PCB — it’s a little bracket that can’t be sourced.
That’s what we solve. We keep tests moving.
1. What are the key properties of ABS filament?
ABS (Acrylonitrile Butadiene Styrene) is renowned for its strength and durability. It melts at approximately 220–250°C and requires a print bed temperature of 80–110°C to ensure proper adhesion. With a tensile strength of around 40–50 MPa, ABS is ideal for parts subjected to mechanical stress.
2. How does PLA filament perform in 3D printing?
PLA (Polylactic Acid) is favored for its ease of use and biodegradability. It has a melting temperature between 180–220°C and a recommended bed temperature of 50–60°C.
PLA offers a tensile strength of 50–60 MPa, making it suitable for prototypes and decorative items
3. What distinguishes PETG from other filaments?
PETG (Polyethylene Terephthalate Glycol) combines the ease of PLA with the strength of ABS. It melts at 220–250°C and adheres well to beds heated to 70–90°C.
PETG is known for its impact resistance and clarity, making it suitable for functional parts and containers.
4. Why choose Nylon filament for 3D printing?
Nylon is celebrated for its flexibility and toughness. It requires a melting temperature of 240–260°C and a bed temperature of 60–80°C.
With a tensile strength of 50–70 MPa, Nylon is ideal for mechanical parts and tools.
5. What are the benefits of Nylon infused with Carbon Fiber?
Nylon + Carbon Fiber offers enhanced rigidity and strength. It melts at 240–260°C and benefits from a bed temperature of 60–80°C.
This composite boasts a tensile strength of 80–100 MPa and a flexural strength of 120–150 MPa, making it perfect for high-stress applications
6. How does TPU filament stand out?
TPU (Thermoplastic Polyurethane) is known for its flexibility and elasticity. It melts at 220–240°C and adheres well to beds heated to 50–60°C.
With a tensile strength of 20–25 MPa,
TPU is ideal for parts requiring flexibility, like gaskets and wearable items.
7. What are the characteristics of Polycarbonate filament?
Polycarbonate (PC) is prized for its strength and heat resistance. It melts at 250–300°C and requires a bed temperature of 80–110°C.
PC is suitable for high-impact applications and parts exposed to elevated temperatures
8. Why use Castable Resin in 3D printing?
Castable Resin is designed for high-detail casting applications. It transitions to gas at high temperatures, leaving minimal ash residue.
With a tensile strength of 32 MPa, it's ideal for jewelry and dental molds.
Testimonials
" Very helpful guys, patient too. Had a cool design to print a custom backplate for my Legion Go handheld device, and these guys stepped up and delivered!
Great communication and prompt delivery once the print was successful.
Of course the backplate fits perfectly, even clicks into place. Printed using PETG CF at a very competitive price.
I Highly recommend them! "
" I needed some very small plastic shelf support brackets, that were no longer provided by the manufacturer of my old SieMatic kitchen units.
Mitchell and Son Design were approached and produced a 3D model and then 3D printed the brackets very quickly, and to an excellent standard.
I highly recommend their service and expertise. "
" Posting on behalf of my father. He had four dust caps made for some Girling brake cylinders for a 1950s Riley 2.5ltr. They were perfect, spot on. Definitely recommended."
" A very nicely made part and these guys are easy to deal with, planning the next job right now."
Where to start and how?
Experience the convenience of our 'Instant Online Quote' system for your 3D printing and modeling needs. Whether you're located in the United Kingdom, the United States, or Europe, Mitchell and Son's 3D Printing Services is your ideal choice. With a variety of materials to choose from, our system swiftly provides you with an estimate, saving you time and hassle.
Say goodbye to the complexities of finding the right 3D printing solution and focus on your project. Contact us today, and enjoy excellent customer service during our business hours from 8 am to 5 pm, Monday to Saturday. Explore unique materials like Resin, Metal, Full Color, and various plastics for your 3D printing projects.
Dwight Anton Mitchell
Sales and Operations Director
Dwight is our Sales and Operations Director, he brings a wealth of expertise to our team. With two decades of corporate sector experience in production support roles and a background as a trained motor mechanic, he has a proven track record of excellence. His career has included positions at renowned companies such as Eaton Aero Space, Wartsila, and Vertu.
Within our organization, Dwight has played a pivotal role in driving our most dynamic and impactful campaigns. His contributions have consistently led to revenue growth, acquisition of new clients, and the establishment of our clients as industry leaders.
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3D Printing Service for Farnborough
Have you ever wondered how the magic of three-dimensional objects coming to life from mere digital files happens? Welcome to the realm of 3D printing services, where dreams and designs converge to create tangible realities.
Across the UK, cutting-edge services offer "3D printing near me," harnessing Hyperspeed 3D Printing Technology to deliver faster, more efficient outputs. This isn't just about rapid prototyping anymore; it's about robust end-use manufacturing that meets the needs of diverse markets.
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This shift is part of a broader trend of industry consolidation, where key players are coming together to standardize practices and drive innovations that uphold sustainability.
With such advancements, 3D printing is no longer just a tool for creation but a pivotal force in building a sustainable future, proving that the technology is not only about meeting today’s needs but also addressing tomorrow’s challenges.
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3D Printed Trainer
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What are the Benefits
1. With rendering, you can create realistic-looking models of anything you like!
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Farnborough, UK, fills in as a dynamic nexus for state-of-the-art mechanical headways, especially in 3D printing. The expansion of 3D printing administrations inside the area has opened up new roads for inventive development and quick prototyping.
Nearby organizations have taken on hyperspeed 3D printing innovation, enabling them to deliver complex models, engineering plans, and assembling parts with exceptional effectiveness.
The precision and swiftness of these services cater to a diverse clientele, from individual hobbyists seeking a personal touch to industrial manufacturers demanding rigorous quality.
The adoption of these advanced techniques has created a growing ecosystem where companies readily offer on-demand, high-quality, and customizable prints tailored to customer specifications.
The benefits of 3D printing in Fareborough extend beyond the creative realm, impacting local manufacturing and design processes at an economic level.
The "3D Printing near me" searches frequently return a host of businesses that leverage hyperspeed 3D printing technology to deliver cost-effective solutions that drastically reduce production times.
By enabling rapid iteration and local production, these services minimize waste and the carbon footprint associated with global supply chains.
Additionally, the technology's flexibility allows for rapid prototyping and agile manufacturing, accommodating the unique needs of both budding entrepreneurs and established companies.
This transformative synergy of local innovation and advanced 3D printing technology positions Farnborough as a beacon of progress in the evolving landscape of modern manufacturing.
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